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We design gear parameters according to customers' needs, we also provide gear modification parameters. We design the modification method and value based on the machining method, motion state and gear parameters.
We are skilled in tip relief, K-shape modification, flank line end relief, flank line crowning and flank line slope modification.
Due to the different technologies of each supplier, determining the modification value often requires 2-3 rounds of sampling and verification. We have mature 3D modeling technology and professional parts sampling team, which can effectively and economically help customers select the appropriate modification value.
Input items for gear design:
Fuzzy inputs: Speed ratio (magnification or reduction factor);
Gear size limitation (maximum gear size that can be made or inner hole diameter limitation, etc.);
Input power, speed and torque under normal working conditions;
Processing method: injection molding, hob machining, powder metallurgy, wire cutting;
Expected life.
Explicit inputs: Number of teeth;
Module;
Gear type (straight, helical);
Input power, speed and torque under normal working conditions;
Processing method: injection molding, hob machining, powder metallurgy, wire cutting;
Expected life;
Contact ratio limitation;
Backlash limitation;
Other parameters limitation;
Manual service: If you don't know what information to provide, you can contact Customer Service. Please clearly state your requirements and we will ask you some questions based on the design requirements.
Our team is skilled in analyzing and judging various classic noise problems, and our engineers have rich experience in identifying the source of noise through contact spots, wear scar and other traces. We are able to provide the appropriate parameters or structures to solve the problem.
Note: Transmission analysis generally requires engineers to conduct physical verification and analysis, while methods like phone calls, emails, images, videos are not effective enough to detect problems.